Integrative improvement on thermophysical properties and ablation resistance of laminated carbon/carbon composites modified by in situ grown HfC nanowires onto carbon fiber cloths

HfC nanowires modified carbon fiber cloth laminated carbon/carbon (HfC_nw-C/C) composites were fabricated by in situ growth of HfC nanowires on carbon cloths via catalytic CVD, followed with lamination of the cloths and densification by pyrolytic carbon (PyC). Morphologies, thermal conductivity, coefficient of thermal expansion (CTE), and ablation resistance of the composites were investigated. Due to the loading of HfC nanowires, the matrix PyC with low texture was obtained; the thermal conductivity of the composites in the Z direction was enhanced from 100℃ to 2500℃; CTE along the X–Y direction also decreased in the range of 2060 ℃ – 2500 ℃, which reaches the maximum of 24 % at 2500℃. Moreover, the 20s-ablation-resistance of HfC_nw-C/C composites exhibits mass and linear ablation rates of 5.3 mg/s and 21.0 μm/s, which are 40 % and 37 % lower than those of pure C/C composites, respectively. Our work shows laminated HfC_nw-C/C composites are a promising candidate for high-temperature applications.     

High energy-storage performance of lead-free AgNbO3 antiferroelectric ceramics fabricated via a facile approach

AgNbO₃ lead free AFE ceramics are considered as one of the promising alternatives to energy storage applications. In the majority of studies concerning the preparation of AgNbO₃ AFE ceramics, an oxygen atmosphere is required to achieve high performance, increasing the complexity of the fabrication process. Herein, a facile approach to preparing AgNbO₃ ceramics in the ambient air was reported, in which the AgNbO₃ ultrafine powder with stable perovskite structure was synthesized by hydrothermal method instead of the conventional ball milling process, leading to a lower temperature of phase formation and thus smaller grain size. The resulting ceramics sintered at 940 °C displayed high breakdown strength (216 kV/cm) and a recoverable energy density of 3.26 J/cm³ with efficiency of 53.5 %. Also, the high thermal stability of recoverable energy density (with minimal variation of ≤20 %) and efficiency (≤ 10 %) over 30–150℃, enables AgNbO₃ ceramics achieved to be a promising candidate for energy storage applications.     

Influence of pressure and dwell time on pressure-assisted sintering of calcium cobaltite

Calcium cobaltite Ca₃Co₄O₉, abbreviated Co349, is a promising thermoelectric material for high-temperature applications in air. Its anisotropic properties can be assigned to polycrystalline parts by texturing. Tape casting and pressure-assisted sintering (PAS) are a possible future way for a cost-effective mass-production of thermoelectric generators. This study examines the influence of pressure and dwell time during PAS at 900°C of tape-cast Co349 on texture and thermoelectric properties. Tape casting aligns lentoid Co349. PAS results in a textured Co349 microstructure with the thermoelectrically favorable ab-direction perpendicular to the pressing direction. By pressure variation during sintering, the microstructure of Co349 can be tailored either toward a maximum figure of merit as required for energy harvesting or toward a maximum power factor as required for energy harvesting. Moderate pressure of 2.5 MPa results in 25% porosity and a textured microstructure with a figure of merit of 0.13 at 700°C, two times higher than the dry-pressed, pressureless-sintered reference. A pressure of 7.5 MPa leads to 94% density and a high power factor of 326 µW/mK² at 800°C, which is 11 times higher than the dry-pressed reference (30 MPa) from the same powder.     

Fabrication and characterization of in-situ Al3Ni intermetallic and CeO2 particulate-reinforced aluminum matrix composites

Al-xNi-yCeO₂ (x = 6, 10, 15, 20 and y = 0, 5, 10 wt%) composites were produced by a powder metallurgical production route. Powder mixtures of Al, Ni and CeO₂ were fabricated via mechanical alloying (MA) for 4 h in a Spex-type high-energy ball mill. Both the mechanically alloyed (MAed) and non-MAed (as-blended mixtures) powders were pre-compacted in a hydraulic press under 650 MPa and then pressurelessly consolidated at 630 °C for 2 h under an inert atmosphere. The effects of MA process and the amounts of Ni and CeO₂ on the microstructural, mechanical and tribological properties of the sintered composites were determined. Based on the SEM and XRD investigations, the MAed powders illustrated a homogenous structure, comprising flaky particles with smaller crystallite sizes and greater lattice strain. According to the XRD analysis, Ni formed Al–Ni intermetallic compounds in the matrix of sintered composites that act as secondary reinforcement phases. The SEM observations conducted on the MAed samples demonstrated more uniformly and finely distributed Al₃Ni and CeO₂ phases in the microstructure of the MAed samples, unlike the non-MAed ones. The hardness values of sintered composites increased due to the MA process and increasing Ni and CeO₂ amounts, and the hardness value of the MAed Al20Ni–10CeO₂ sample reached 179 HV. The ultimate compressive strength and failure strain of the MAed Al6Ni–10CeO₂ sample were 441 MPa and 11.3%. In the Al20Ni–10CeO₂ sample, the compressive strength and failure strain were 391 MPa and 5.5%, respectively. Additionally, the reciprocating wear test results illustrated that both wear resistance and hardness values of the composites increased as the amounts of Ni and CeO₂ increased, and the Al20Ni–10CeO₂ sample exhibited the highest wear resistance as 0.175 × 10^-3 mm³/Nm.     

Sintering,microstructure, and mechanical properties of vitrified bond diamond composite

The demand for high-performance grinding wheels is gradually increasing due to rapid industrial development. Vitrified bond diamond composite is a versatile material for grinding wheels used in the backside grinding step of Si wafer production. However, the properties of the vitrified bond diamond composite are controlled by the characteristics of the diamond particles, the vitrified bond, and pores and are very complicated. The main objective of this study was to investigate the effects of SiO₂–Na₂O–B₂O₃–Al₂O₃–Li₂O–K₂O–CaO–MgO–ZrO₂–TiO₂–Bi₂O₃ glass powder on the sintering, microstructure, and mechanical properties of the vitrified bond diamond composite. The elemental distributions of the composite were analyzed using electron probe micro-analysis (EPMA) to clarify the diffusion behaviors of various elements during sintering.The results showed that the relative density and transverse rupture strength of the composite sintered at 620 °C were 91.7% and 126 MPa, respectively. After sintering at 680 °C, the glass powder used in this study exhibited a superior forming ability without an additional pore foaming agent. The relative density and transverse rupture strength of the composite decreased to 48.2% and 49 MPa, respectively. Moreover, the low sintering temperature of this glass powder protected the diamond particles from graphitization during sintering, as determined by X-ray diffraction and Raman spectrum. Furthermore, the EPMA results indicate that Na diffused and segregated at the interface between the diamond particles and vitrified bond, contributing to the improved bonding. The diamond particles can remain effectively bonded by the vitrified bond even after fracture.     

Effect of hexagonal structure nanoparticles on the morphological performance of the ceramic scaffold using analytical oscillation response

Porous bony scaffolds are utilized to manage the growth and migration of cells from adjacent tissues to a defective position. In the current investigation, the effect of titanium oxide (TiO₂) nanoparticles on mechanical and physical properties of porous bony implants made of polymeric polycaprolactone (PCL) is studied. The bio-nanocomposite scaffolds are prepared with composition of nanocrystalline hydroxyapatite (HA) and TiO₂ powder using the freeze-drying technique for different weight fractions of TiO₂ (0 wt%, 5 wt%, 10 wt%, and 15 wt%). In order to identify the microstructure and morphology of the fabricated porous bio-nanocomposites, the X-ray diffraction (XRD), atomic force microscope (AFM) and scanning electron microscopy (SEM) are employed. Also, the biocompatibility and biodegradability of the manufactured scaffolds are examined by placing them in a simulated body fluid (SBF) for 21 days, their weight and pH changes are measured. The rate of degradation of the PCL-HA scaffold can be controlled by varying the percentage of its constituent components. Due to an increasing growth and activity of bone cells and the apatite formation on the free surface of the fabricated bio-nanocomposite implants as well as their reasonable mechanical properties, they have the potential to be used as a bone substitute. Additionally, with the aid of the experimentally extracted mechanical properties of the scaffolds, the vibrational characteristics of a beam-type implant made of the proposed porous bio-nanocomposites are explored. The results obtained from SEM image indicate that the scaffolds produced by the employed method have high total porosity (70%–85%) and effective porosity. The pore size is obtained between 60 and 200 μm, which is desirable for the growth and propagation of bone cells. Also, it is revealed that the addition of TiO₂ nanoparticles leads to reduce the rate of dissolution of the fabricated bio-nanocomposite scaffolds.     

Influence of silicon carbide on structural,optical and magnetic properties of Wollastonite/Fe2O3 nanocomposites

The influence of adding 10, 20 and 30% molar ratio of silicon carbide (SiC) separately to a composite of wollastonite (W) with a fixed content of 10%Fe₂O₃ prepared by wet precipitation method was studied. The crystal structure of the annealed composite powders was inspected by X-ray diffraction (XRD); revealing multi-phase structure. The highest estimated crystallite size investigated by Scherrer equation of W, SiC, WFe:SiC₁₀, WFe:SiC₂₀ and WFe:SiC₃₀ were 53.89, 54.6, 56.3, 48.5 and 54.6 nm respectively; demonstrating the formation of nanocomposites. Particles shape, size and crystallinity of the samples were studied using high resolution transmission electron microscope (HR-TEM). The band gap E_g values of the nanocomposites increased with SiC content having an intermediate value that lies between that of γ-Fe₂O₃ (maghemite) and SiC. Ferromagnetic and paramagnetic contributions were observed in the magnetic hysteresis loops for the composites. This study highlighted that the coercive field (H_ci) of the composites improved with increasing the SiC content. The innovative wollastonite/Fe₂O₃/SiC with amended magnetic properties elicited attention due to their promising application in bone filler and industrial purposes.     

Toward a better understanding of multifunctional cement-based materials: The impact of graphite nanoplatelets (GNPs)

The impact of graphite nanoplatelets (GNPs) on the physical and mechanical properties of cementitious nanocomposites was investigated. A market-available premixed mortar was modified with 0.01% by weight of cement of commercial GNPs characterized by two distinctively different aspect ratios.The rheological behavior of the GNP-modified fresh admixtures was thoroughly evaluated. Hardened cementitious nanocomposites were investigated in terms of density, microstructure (Scanning Electron Microscopy, SEM and micro–Computed Tomography, μ-CT), mechanical properties (three-point bending and compression tests), and physical properties (electrochemical impedance spectroscopy, EIS and thermal conductivity measurements). At 28 days, all GNP-modified mortars showed about 12% increased density. Mortars reinforced with high aspect ratio GNPs exhibited the highest compressive and flexural strength: about 14% and 4% improvements compared to control sample, respectively. Conversely, low aspect ratio GNPs led to cementitious nanocomposites characterized by 36% decreased electrical resistivity combined with 60% increased thermal conductivity with respect to the control sample.     

Investigation of the microwave dielectric properties of the Li4x/3Zn2−2xTi1+2x/3O4 system by P–V–L theory and vibration spectroscopy

Li_4x/3Zn_2–2xTi_1+2x/3O₄ microwave dielectric ceramics with a spinel phase were prepared via a high-temperature solid-phase method. P–V–L theory, vibration spectra, and XPS were utilized to establish the links between the intrinsic and extrinsic factors and the microwave dielectric properties. According to the characterization, the change in permittivity (ε_r) was ascribed to the increase in the average bond ionicity of Ti–O(Af_iTi-O) and the polar mode of the lattice vibration; the change in quality factor(Q × f) resulted from the change in the Ti–O lattice energy (AU_Ti-O) and existence of oxygen vacancy; the increase in temperature coefficient of the resonance frequency (τ_f) was triggered by the increase in the Ti–O bond energy. The Li_0.6Zn_1.1Ti_1.3O₄ ceramics (x = 0.45) sintered at 1125 °C finally obtained optimal microwave dielectric constants of ε_r = 17.3, Q × f = 76,318 GHz and τ_f = -58 ppm/°C.     

Preparation,structure and microwave dielectric properties of novel La2MgGeO6 ceramics with hexagonal structure and adjustment of its τf value

A novel La₂MgGeO₆ ceramic was synthesized through a solid-state reaction process within a sintering temperature range of 1450–1550 °C. By a combination of X-ray diffraction and Rietveld refinement analyses, the ceramics were found to have a pure hexagonal phase structure belonging to space group R3/146. The scanning electron microscopy images revealed that the ceramic grains were closely connected. The effects of internal (lattice energy, valence bond, and fraction packing) and external factors (density) on the microwave properties of ceramics were also studied. The ceramic exhibited excellent microwave dielectric performances, with a relative permittivity (?_r) of 21.2, a quality factor (Q × f) of 52 360 GHz, and a temperature coefficient of resonant frequency (τ_f) of ?44.2 ppm/°C, when sintered at 1500 °C for 4 h. The τ_f value of the La₂MgGeO₆ ceramic doped with CaTiO₃ could be adjusted to zero. Particularly, 0.2La₂MgGeO₆-0.8CaTiO₃ ceramics have good microwave dielectric properties with τ_f = +2.1 ppm/°C, Q × f = 15 610 GHz, and ?_r = 40.3.